Category Archives: Project

Posts about projects that are underway

Inexpensive Electric Bicycle

An electric bicycle can easily be built by taking an existing bicycle and adding five parts: 1) a motor, 2) a linkage from the motor to a wheel or pedals, 3) batteries, 4) a throttle and 5) a motor controller (the brain that regulates how much battery power to send to the motor based on the position of the throttle). Buying parts that work together is the hardest part. Here’s the cheapest solution, which is a bottom bracket driven, non-freewheeling electric bike.

Serial Hybrid Electric Bicycle ver. 2.0 (+full suspension)

Lots of bike work in the past couple of weeks. The new sprocket arrived AND… it’s not a plain sprocket, meaning it has a collar with a set screw. Worse yet, it doesn’t easily line up with the generator shaft. Doh! Ben kindly offered to use his CNC to cut the center out of the read more »

Demise

Unfortunately the bike took a lot of abuse in the past week. I took it to the San Jose EAA meeting on March 8th where it received a good deal of attention. I left the bike at work because this week I moved into a house in San Mateo and began setting up the garage. read more »

More Test Rides

I build a head mounting for my Canon HV20 using a bike helmet, two large washers, a 1/4″ bolt, and two 1/4″ nuts. I used a small bicycle lock to make sure that if the camera fell off anyway, it would not fall far. I then rode both bicycles around to record the experience. This read more »

Charging

I successfully charged the batteries, one at a time, using the innard from an old APC UPS. I’m not sure how long it took. After two hours, one battery was only up to 12.5 volts (from about 12.2). So I left it overnight. In the morning the DMM read 13 volts even. After letting the read more »

Serial Hybrid Electric Bicycle ver. 2.0 (+full suspension)

Introductions The first serial hybrid bicycle was a success. I can lift it even with two oversized lead acid batteries attached. It takes up half the space in the garage as the long wheel base bike, and is more maneuverable. It’s more fun. Due to the demise of the first bike, I decided to ease read more »

Tires and Brakes

Tonight I went to the hardware store and bought a new 20″ tire tube and a bag of nuts, bolts, and washers. All the bolts on the bike are 1/4″, and I bought a bunch of 1.5″ long and 4 or 5″ long bolts. I bolted the motor plate and motor to the frame. The read more »

GreenEmotor comes through with batteries!

I went to Halted in Santa Clara before the Sharks game to grab some cheap lead-acid batteries. Across the street is GreenEmotor, a company that sells electric scooters. I went in to see if they could sell me any batteries. Instead, the President, Allen Chen, and one of the other employees, John, gave me a read more »

Selecting a Chain

After my not so fun and expensive experience with the previous bike and #25 chain, I decided to use #35 chain for the rear wheel. Since I am using a wheel with a coaster brake, I had the following options: No. 25 chain 8mm d-shaft sprockets are readily available 60/66 tooth sprockets are also available read more »

Serial Hybrid Bicycle v1.0 (Short Wheelbase Recumbent)

Introduction The LWB electric bike is great but… it weighs a ton, it’s ungodly long, and it steers like a pig. Plus, it’s quite complicated. This leads me to the requirements. Requirements This next bike must be exactly the opposite. Light and portable, so I can actually lift it and get it on the train. read more »

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